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HANDLING & INSTALLATION INSTRUCTIONS FOR CENTURY STOPPER HEADS AND NOZZLES

TCentury Stopper Heads and Nozzles are bonded with Phenolic Resins, and the carbon Bond holds the entire matrix of the composite. A secondary bonding takes over as the stopper head comes in contact with the molten metal, increasing the strength many folds. Temperature provides the final strength of the body to resist running, leakage and spalling of the refractory.

INSTALLATION

  • Do not over tighten the insert /or screw rod when fixing the same. This can result in the cracking of the stopper head / and the insert or damaging the threads.

  • The filling compound or Paste used, removes all the air from inside the stopper, when the screw rod/insert is tightened.

  • This water based filling compound is dried during the preheat process.

  • Do not scratch or damage the surface of the head.

  • During assembly of Stopper head with the sleeves, please use minimal amount of paste, the excess water is dried up during pre-heating of stopper assembly.

PRE-HEATING

  • Pre heating should be slow and gradual

  • When pre-heating the Stopper head assembly along with the ladle, please ensure that the surface of the graphite stopper head is not oxidized at all. In the event oxidation takes places, this will soften the surface of the stopper head and make it prone for running and leakage's while in use.

  • To prevent oxidation of the stopper head while pre-heating, the following precautions should be taken:

    (a) Flame should not touch the stopper head.
    (b) Select your pre-heating temperature suitably.
    (c) Oxidation temperature of carbon/graphite is 400Deg Celsius and up.


    Protect your stopper head suitably.
    Prevent failure due to mis handling.
    Ensure proper installation and pre heating.

 

 

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Revised: August 07, 2003

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